Double planetary Vacuum power mixer（300L-3000L）

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Product Introduction

During the running of double planetary Vacuum power mixer , Two parallel mixing paddles run in accord with the set fixed rotation ratio, high speed rotating on its own axis at the same time of orbital revolution. There is scraper runs together with paddles’ orbital revolution in the mixing tank, which moves the material to the paddles from tank wall, To archive the different shearing, The direction of both orbital revolution and rotating on its own axis can be fore ward and reversal; Another two high speed dispersing discs with separate driving device run in the mixing tank together with the orbital revolution, high speed dispersing , emulsification, The speed of high speed dispersing disc is adjusted by frequency inverter, The speed can be set in accord with demand; The material can be completely well distributed emulsifying under this mixing mode , suitable for the dispersing and mixing of solid-solid, solid-liquid and liquid-liquid material;

Product advantages

High line speed

The line speed can reach to 25m/s, shorten the dispersing time. The particle size of battery slurry is small and high uniformity, solve the problem of polymerization.

It adopts SKF Sweden import angular contact ball bearing

The vertical and horizontal loading is bigger than the deep groove ball bearing. the carry capacity is much higher, and bear higher rotating speed, large increase the mixing speed and using life( The using life is more than 3 years under 21m/s and continuous 24hr working).

0 - 0 assembling

Precision assemble, the process tolerance of core parts is less than 30um (mixing shafts, dispersing shafts, and each hole).thus ensure the concentricity and flatness, archive the 0-0 assembling of core parts. The running is more stable , the noisy outside 1 m rang is lower than 70 db(A).

High tightness

High tightness, no air leakiness and oil leakiness: 2 sets of mechanical seal plus soft,hard seals etc.the planetary transmission box adopts complete seal structure, New design of bearing position, reasonable distribution of the bearing limit, reduce the wearing of bearing. the non load vacuum keeps above -0.092 in 24hours, ensure that no air leakiness and oil leakiness during the mixing ;

Video Appreciation

Technical parameters

Working principle
During the running of double planetary Vacuum power mixer , Two parallel mixing paddles run in accord with the set fixed rotation ratio, high speed rotating on its own axis at the same time of orbital revolution. There is scraper runs together with paddles’ orbital revolution in the mixing tank, which moves the material to the paddles from tank wall, To archive the different shearing, The direction of both orbital revolution and rotating on its own axis can be fore ward and reversal; Another two high speed dispersing discs with separate driving device run in the mixing tank together with the orbital revolution, high speed dispersing , emulsification, The speed of high speed dispersing disc is adjusted by frequency inverter, The speed can be set in accord with demand; 
The material can be completely well distributed emulsifying under this mixing mode , suitable for the dispersing and mixing of solid-solid, solid-liquid and liquid-liquid material; 

 

Main Features
1.High line speed: The line speed can reach to 25m/s, shorten the dispersing time. The particle size of battery slurry is small and high uniformity, solve the problem of polymerization. 
2.It adopts SKF Sweden import angular contact ball bearing.the vertical and horizontal loading is bigger than the deep groove ball bearing. the carry capacity is much higher, and bear higher rotating speed, large increase the mixing speed and using life( The using life is more than 3 years under 21m/s and continuous 24hr working). 
3.0 - 0 assembling: precision assemble, the process tolerance of core parts is less than 30um (mixing shafts, dispersing shafts, and each hole).thus ensure the concentricity and flatness, archive the 0-0 assembling of core parts. The running is more stable , the noisy outside 1 m rang is lower than 70 db(A). 
4.High tightness, no air leakiness and oil leakiness: 2 sets of mechanical seal plus soft,hard seals etc.the planetary transmission box adopts complete seal structure, New design of bearing position, reasonable distribution of the bearing limit, reduce the wearing of bearing. the non load vacuum keeps above -0.092 in 24hours, ensure that no air leakiness and oil leakiness during the mixing ; 
5.The gap between tank and paddles: paddles to paddles,paddles to tank wall,paddles to tank bottom, the gap is small, scraper design under the mixing paddles, high roundness inner the tank, The deviation is less than 0.2mm; 
6.Large torsion output: precision casting mixing paddles SS316 stainless steel (adopts special steel for machines bigger than 650L, the material can restore itself if there is micro deformation, the mixing paddles won’t deform under long time big torque running), the torque output is simulation calculated by computer, High strength, suitable for high viscosity, high solid content Positive and negative pole slurry of Lithium battery (Lithium iron phosphate, ternary, ternary high nickel, Potassium manganate, Lithium Cobaltate etc) suitable for different process technology (dry mix, wet mix).   

 

Application
1.Engineering adhesives : 
RTV silicon rubber—silicon rubber for construction ( silicone sealant,Acid glass adhesive),silicon rubber for mechanics,electronic. polyurethane – double component polyurethane sealant, single component polyurethane sealant, glass sealant, organic sealant……
2.Coatings: 
Decorative coatings、Anti-corrosion coatings, electric conduction coatings, Anti-rust coatings, high temperature resistance coatings, temperature-sensitive coatings, heat-insulating coatings, titanium pigment……
3.Ink : 
Silicone plastic button ink,  modified plastic ink, metallic glass inks, shoe material ink, ABS ink, PU ink, UV ink, ink additives, pigment ink, special ink for silica gel……
4.New Energy: 
Fuel cells, power battery, polymer lithium ion battery (LIP), button battery, lithium iron phosphate battery, battery for electrombile, lithium power battery, nickel metal hydride battery, mercury-free alkaline zinc-manganese battery, lithium (lithium ion) plastic battery, electrochemical energy storage super capacitors, lithium ion battery slurry……
5.Electronic ( electric slurry paste): 
Solder paste, lead-solder paste, lead-free solder paste, solder paste, dielectric paste, resistance paste, conductor paste, solder flux, cleaning agent, soft magnetic material, hydromagnetic material, electronic electrode paste, ceramic paste, magnetic material, electronic coating, electronic adhesives, electronic and electrical parts grouting glue, hot melt glue……
6.Medicine : 
Biopolymer gels, medical couplers, ointments, toothpaste, dental products……
7.Food: 
Chocolate, gum, maltose, jam, peanut butter, condiment……
8.Others 
Fine Chemicals, new chemicals, polymer materials, Kaolin, low, medium and high viscosity materials (Liquid-Liquid, Liquid-Solid)……

 

Model

Items

 2L 5L  10L 15L 20L 30L 60L 100L 200L 300L 500L 650L 1000L 1500L 1800L 3000L

Tank working Capacity

(L)

 2L 5L  10L 15L 20L 30L 60L 100L 200L 300L 500L 650L 1000L 1500L 1800L 3000L

Tank Design Size

(L)

 3L 7.4L 14L 24L 29L 44L 88L 149L 287L 368L 670L 807L 1327L 1846L 2154L 3400L

Tank Size

(mm)

 180*120 250*150 300*200 350*250 350*300 400*350 500*450 650*450 750*650 850*650 1000*850 1100*850 1300*1000 1400*1200 1400*1400 1700*1500

Revolution Motor

(KW)

 0.75 1.5 2.2 2.2 2.2 3 7.5 11 22 22 37 45 55 75 90 110

Revolution Speed

(rpm)

 0-51 0-51 0-48 0-48 0-48 0-43 0-36 0-30 0-28 0-26 0-22 0-22 0-20 0-15 0-13 0-9

Mix Speed

(rpm)

 0-112 0-104 0-100 0-100 0-84 0-84 0-53 0-46 0-39 0-39 0-35 0-35 0-36 0-35 0-35 0-24

Disperse Motom

(KW)

 0.75 1.5 2.2 2.2 4 5.5 11 15.5 30 37 45 55 75 90 110 132

Disperse Speed

(rpm)

 0-9500 0-9500 0-7000 0-7000 0-6800 0-5500 0-4500 0-3700 0-2800 0-2200 0-2000 0-2000 0-1800 0-1500 0-1500 0-1000

Disperse plate linear Velocity

(m/s)

 0-23

Suttle

(KG)

 303 420 550 570 760 980 1900 2700 4200 7700 10300 11000 13500 16800 19500 23500

Measurement(mm)

(L*W*H)

 1100*660*1300 1250*770*1500 1350*800*1750 1350*800*1800 1550*950*1800 1700*950*1900 1950*1200*2150 2300*1300*2400 2500*1400*3000 3200*1600*3200 3600*1950*3900 3800*1700*4200 4300*1950*5000 4320*2100*4530 4430*2100*4950 4660*2280*5200