Rod and pin type sander

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Product Introduction


Ceramic Sand Mill uses ceramic material for rotor and grinding chamber. This series of products included both laboratory and industrial equipment. High working efficiency, zero metal pollution, nano grade ultra-fine grinding.

Product advantages


Zero metal pollution, high quality finish products

Ceramic material rotor and grinding chamber, zero metal pollution, high quality finish products.

Triple cooling system

Triple cooling system, good thermal conductivity for ceramic rotor and chamber, able to control temperature strictly, suitable for temperature sensitive material.

High dispersing liner speed

High dispersing liner speed, providing high and strong shearing force for nano grade grinding.

Double-end assembly mechanical sealing

Double-end assembly mechanical sealing, stable mechanical function, longer service life.

Video Appreciation


Technical parameters


Production Instruction:
Ceramic Sand Mill uses ceramic material for rotor and grinding chamber. This series of products included both laboratory and industrial equipment. High working efficiency, zero metal pollution, nano grade ultra-fine grinding. 

 

Machine features:
● Ceramic material rotor and grinding chamber, zero metal pollution, high quality finish products.
● Triple cooling system, good thermal conductivity for ceramic rotor and chamber, able to control temperature strictly, suitable for temperature sensitive material. 
● High dispersing liner speed, providing high and strong shearing force for nano grade grinding. 
● Double-end assembly mechanical sealing, stable mechanical function, longer service life. 
● Precise parts manufacturing, harmony cooperation for each part, stable operation, no vibration, no noise. 
● Variable frequency control device, energy and cost saving.

 

working theory:
Main motor drives the main shaft to operate at high speed. The disc rotor under the high speed rotation will take the grinding media to move at high speed and form strong impact, abrasion and shear force to the material. Under the function of strong shearing force to the material. Under the function of strong shearing force, the large particle size material will be sufficiently dispersed and ground. The equipment has adopted reliable mechanical sealing with long durability. Grinding chamber is entirely closed, avoiding the air to come inside the chamber, preventing generation of bubbles and volatilization. RTSM series uses centrifugal screen discharging mode. The centrifugal force generate from the dispersing rotor will separate the grinding median and the material, the material will hardly contact the discharging screen so no abrasion for the screen. Material will be sufficiently separated from the grinding media and discharged from the discharging pipes. 

 

Application:
Suitable for metal sensitive material and material that requires nano grade finish size. Widely applied in production of dye ink, pigment ink, digital printing ink, inkjet ink, ceramic ink, battery material, pharmaceutical material, fluorescent brightener, nano coating material, electric paste, graphene and heat-sensitive paper coating material etc. 

 

Widely used in Nano New Material:
Battery Industry: Lithium iron phosphate, Silicon Carbon Nano material, Lithium titanate, Sulphur carbon composites. 
Digital Consumptive Material: digital jet printing ink.
Ceramic Materials: alumina oxide, zirconia, silicon carbide.
Rate-earth Material: zirconia, indium oxide, cerium oxide, etc. 

 

Structure:
Special rotor structure design, both the number, size and installation position are designed according to the vortex fluid mechanics to reach the maximum ratio of grinding energy and to improve the grinding efficiency, which make the material reach nano-meter. The fineness could be less than 50nm tested by Malvern. 

 

High Efficiency Pins Bead Mill:
High efficiency pins grinding structure, designed for nano-scale mass production circularly & continually, improve 30%-50% efficiency, widely used in nano new material, magnetic material, electronic ceramic, ceramic inks, LFP, Aluminum Oxide industries etc., OS newly upgrade, can configurate the flowrate in PLC, more accurate and precise, more stable. Additionally, add safety production protection function.

 

Technical Parameter:
Output Fineness: 100nm-2um
Solvent system: water-based or Oil-based
Viscosity: ≤10000cps
Grinding Media: 0.2-2.0mm
Material: Tungsten carbide/polyurethane/zirconia/silicon carbide

 

Model[L]    BSM-20  BSM-30 BSM-60 BSM-90 BSM-150 BSM-250 BSM-400
Effective Volume[L]   20 30 60 90 150 250 400
Motor Power[kw]       * 22 37-45 75-90 90-110 132-160 175-220 315-355
Media Diameter[mm]       *  0.3-1.2  0.3-1.2 0.3-1.4 0.3-1.4 0.3-1.6 0.3-1.6 0.3-1.6
Batch Capacity[L]    100-1000  200-2000 300-3000 500-3500 800-5500 1000-7500 3000-12000
Flow Rate[kg/h]       *  100-1500  300-2500 500-35000 700-4500 800-6000 10000-15000 5000-14000
Dimension[mm] L 1500 1700 2150 2400 2700 2800 3100
K 1050 1050 1150 1200 1200 1300 1550
H 1700 1850 1900 2000 2300 2500 2600
Weight[kg] Weight[kg] 1400 1900 3000 5000 7000 8500 9000
*Depends on the viscosity of the ground material, grinding conditions, pump transport form and other factors